FROM YOUR DESIGN TO FINISHED APPAREL
A comprehensive overview of our 12-stage manufacturing ecosystem in Sialkot, Pakistan, engineering custom sportswear, streetwear, and private label clothing.
The 12-Stage Manufacturing Journey
Every garment batch follows an orchestrated production pathway designed for repeatability, durability, and buyer satisfaction.
Design, Tech Pack Review & Material Selection
Our technicians examine your design illustrations, vector files, and measurement grading tables. We review fabric compositions, yarn counts, and physical GSM requirements to match your garment’s intended performance or streetwear weight.
- Digital CAD conversion of tech packs
- Fabric mill sourcing (combed cotton, loopback terry, poly-spandex)
- Color matching with Pantone reference codes
Pattern Making & Sampling Development
Master patterns are drafted for every requested size. We assemble pre-production samples allowing you to inspect the physical drape, seam construction, and overall fit prior to authorizing mass fabric cutting.
- Graded size charts (XS to 5XL)
- Pre-production sample evaluation
- Tolerance and shrinkage testing
Precision Cutting & Industrial Stitching
Bulk fabric rolls are rested to relieve tension before being spread on long cutting tables. Precision knife cutters carve panels according to CAD markers. The cut bundles then move to dedicated sewing lines equipped with flatlock, overlock, and twin-needle industrial machines.
- Automated & manual precision blade cutting
- Flatlock 4-needle 6-thread athletic seams
- Reinforced bar-tacking on stress points and pockets
Printing, Sublimation & Embroidery
Our branding units execute graphic treatments according to technical specifications. Whether it is all-over dye sublimation for soccer jerseys, puff screen print for streetwear hoodies, or multi-color chenille lettering for varsity jackets, artwork is applied with sharp registration.
- Multi-head computerized embroidery machines
- Dye sublimation with high UV resistance
- Direct-to-film (DTF) and high-density silicone prints
Private Labeling & Quality Inspection
Custom woven neck labels, satin care labels, and hangtags are attached. Garments then proceed to quality control checkpoints where every piece undergoes dimensional measurement audits, loose thread trimming, and visual defect screening.
- Damask woven labels, size tabs, and wash care tags
- AQL-standard measurement tolerance checks
- Industrial steam pressing and thread finishing
Export Packaging & Worldwide Dispatch
Completed garments are folded and packed into individual polybags with size stickers, silica gel packs, and custom hangtags. Master cardboard cartons are sealed with strapping bands and handed over to international freight forwarders for air or ocean transit.
- Individual polybags and master cartons
- Clear shipping marks and commercial invoices
- Air courier (DHL, FedEx) and ocean cargo handling
Available Fabric Options
We work with verified yarn spinners and textile mills to source fabrics tailored to your exact weight and touch preferences.
100% Combed Cotton
Ultra-smooth single jersey cotton (160–240 GSM) ideal for premium streetwear t-shirts and luxury casualwear blanks.
Cotton / Polyester Fleece
Soft brushed interior fleece (300–420 GSM) with minimal shrinkage, perfect for winter hoodies, crewnecks, and sweatpants.
French Terry (Loopback)
Unbrushed looped cotton interior (320–480 GSM) providing substantial drape and breathability for high-end designer streetwear.
Dry-Fit Micro Interlock
100% Polyester quick-drying interlock (140–180 GSM) engineered for soccer jerseys, running tees, and athletic training tops.
Nylon & Poly Spandex
4-way stretch compression blends (220–300 GSM) providing squat-proof opacity and shape retention for gym sets and leggings.
Melton Wool & Leather
Heavyweight Melton wool blends paired with genuine cowhide or PU leather sleeves for collegiate varsity jackets.
Branding Techniques
Multiple branding modalities executed according to your digital vector artwork.
Screen Printing
Plastisol, water-based, and discharge screen prints offering vibrant colors and soft hand-feel on cotton garments.
High-Density 3D Puff
Volumetric raised print expanding under heat curing for dramatic textured logos on hoodies and tees.
Computerized Embroidery
Precision multi-color needle embroidery with tight stitch density for left-chest badges, sleeves, and collars.
Chenille Patches
Classic fluffy yarn varsity lettering with felt backing, securely stitched to outer garments.
All-Over Sublimation
Full-color heat-press sublimation embedding ink directly into polyester fibers for crack-free team jerseys.
Direct-to-Film (DTF)
Photorealistic full-color digital heat transfers with fine details and flexible stretch resistance.
Production Quality Standards
Our internal inspection protocol focuses on the dimensional and functional integrity essential for international B2B commerce.
Measurement Accuracy
Strict compliance with approved size charts, checking chest, length, sleeve, and inseam dimensions.
Stitching Consistency
Uniform stitches-per-inch (SPI), reinforced stress points, clean overlock hems, and zero unraveling threads.
Print & Logo Positioning
Laser-calibrated placement of chest logos, back prints, and sleeve badges matching tech pack coordinates.
Finishing & Packaging
Thorough steam pressing, removal of chalk marks, clean polybag folding, and moisture-resistant cartons.
LET'S DISCUSS YOUR PRODUCTION REQUIREMENTS
Submit your apparel design, estimated quantities, and fabric preferences to receive a detailed contract manufacturing quotation.